Quality Control Technician
Hybrid-based
ONET: 17-3026.00
2
Years
65
Skills
3000h
On-the-job training
Classroom instruction topics
- Bloodborne Pathogens 161
- Basics of Tolerance 121
- Advanced Hole Inspection 341
- Algebra Fundamentals 141
- Blueprint Reading 131
- Calibration and Documentation 371
- Calibration Fundamentals 111
- Cell Design and Pull Systems 161
- Conducting an Internal Audit 201
- Basics of Manufacturing Costs 140
- Conducting Kaizen Events 191
- Basic Measurement 101
- Conflict Resolution for Different Groups 155
- Confined Spaces 231
- Essentials of Communication 120
- Conflict Resolution Principles 150
- Harassment and Discrimination 215
- Managing Performance: Best Practices 130
- Managing Performance: Corrective Actions 135
- Performance Management and the Law 230
- Managing the Diverse Workplace 210
- Team Leadership 160
- Personal Effectiveness 190
- Essentials of Leadership 110
- Continuous Process Improvement: Identifying and Eliminating Waste 125
- Continuous Process Improvement: Managing Flow 124
- Developing a Lean Culture 135
- Environmental Safety Hazards 241
- Exotic Alloys 301
- Fabrication Process 232
- Fire Safety and Prevention 181
- Interpreting Blueprints 230
- Geometry: Triangles 161
- Hand and Power Tool Safety 201
- Hole Standards and Inspection 141
- In-Line Inspection Applications 381
- Inspecting a Cylindrical Part 331
- Geometry: Circles and Polygons 171
- Geometry: Lines and Angles 151
- Hardness Testing 221
- Inspecting a Prismatic Part 321
- Inspecting with CMMs 361
- Flammable/Combustible Liquids 191
- Ferrous Metals 231
- Inspecting with Optical Comparators 351
- Ergonomics 102
- Essentials of Heat Treatment of Steel 211
- Introduction to Mechanical Properties 111
- Intro to Six Sigma 171
- Intro to Supply Chain Management 140
- Introduction to Additive Manufacturing 111
- Introduction to Assembly 101
- Introduction to CNC Machines 201
- Introduction to GD&T 301
- Introduction to Metals 121
- Management Tools: Problem Solving 270
- Management Tools: Product and Process Design 275
- Manufacturing Management 180
- Material Tests for Welding 201
- Math Fundamentals 101
- Introduction to OSHA 101
- Introduction to Physical Properties 101
- Introduction to Robotics 201
- ISO 9000 Review 121
- Lean Manufacturing Overview 101
- Lockout/Tagout Procedures 141
- Machine Guarding 271
- Machining Titanium Alloys 325
- Maintaining a Consistent Lean Culture 330
- Major Rules of GD&T 311
- Robot Safety 211
- Safety for Assembly 211
- Safety for Lifting Devices 211
- Safety for Metal Cutting 101
- SDS and Hazard Communication 151
- Six Sigma Goals and Tools 310
- SPC Overview 211
- Statistics 231
- Strategies for Setup Reduction 251
- Surface Texture and Inspection 201
- Thread Standards and Inspection 151
- Tools for Threaded Fasteners 235
- Math: Fractions and Decimals 111
- Measuring Lean Systems 350
- Measuring System Analysis 300
- Metrics for Lean 231
- Noise Reduction and Hearing Conservation 121
- Nonferrous Metals 241
- Personal Protective Equipment 111
- Powered Industrial Truck Safety 221
- Process Design and Development 133
- Process Flow Charting 241
- Production System Design and Development 136
- Quality and Customer Service 175
- Quality Overview 111
- Respiratory Safety 131
- Value Stream Mapping: The Current State 301
- Value Stream Mapping: The Future State 311
- Walking and Working Surfaces 171
- Total Quality Management Overview 261
- Transforming Lean into Business Results 340
- Trigonometry: Sine Bar Applications 221
- Trigonometry: Sine, Cosine, Tangent 211
- Trigonometry: The Pythagorean Theorem 201
- TS 16949:2009 Overview 221
- Units of Measurement 112
- Troubleshooting 181
- Florida Ready to Work - Soft Skills
- 5S Overview 151
On-the-job training
- JOB FUNCTION 1-SAFETY
- Follow employer safety requirements, including the consistent and proper use of protective clothing and personal safety devices
- Maintain a clean and orderly workplace, storing chemicals and corrosive or combustible materials properly and disposing of waste products according to company policies and local/federal laws and regulations
- Lift supplies and materials using proper body mechanics and assistive devices, such as hoists, lifts, forklifts and straps
- Report and respond promptly, safely, and appropriately to emergency or hazard situation and troubleshoot any issues that may arise
- Properly disposes of waste according to company policies and procedures and in accordance with OSHA, EPA, and local regulations and guidelines
- Use lock-out/tag-out procedures when working with appropriate tools and equipment
- JOB FUNCTION 2-QUALITY CONCEPTS & APPLICATION
- Explain basic quality principles related to products and processes.
- Dimensional Measurement
- Measurement Conversion
- Introduction to Print Reading
- Multiview Drawings
- Blueprint Dimensions and Notes
- Manufacturing Drawings and Scales
- Tolerancing
- Define and distinguish between national or international standards, customer requirements, and producton process specifications.
- 10. Caliper Measurement
- Identify key Six Sigma concepts and tools.
- Identify key lean concepts and tools.
- Define and use various continuous improvement techniques.
- Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.
- Compute usable amounts of items in shipments.
- Collect or select samples for testing or for use as models.
- Position products, components, or parts for testing.
- Inspect, test, or measure materials, products, installations, or work for conformance to specifications.
- Inspect or test raw materials, parts, or products to determine compliance with environmental standards.
- Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.
- Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.
- Grade, classify, or sort products according to sizes, weights, colors, or other specifications.
- Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities
- Discard or reject products, materials, or equipment not meeting specifications.
- Mark items with details, such as grade or acceptance-rejection status.
- JOB FUNCTION 3-METROLOGY
- Read and comprehend standard blueprints, machine, and process drawings.
- Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.
- Testing of design concepts, prototypes, and modifications
- Evaluate measurement results to determine conformance to specifications.
- Troubleshoot calibration errors
- Maintain technical equipment
- Interpret and analyze data collected during testing
- JOB FUNCTION 4-QUALITY ASSURANCE
- Demonstrate familiarity with production equipment and functions
- Demonstrate understanding of manufacturing process (where applicable).
- Exhibit thorough understanding of items produced by employer.
- Set up all tools and gauges for use in performing quality assurance tasks
- Test selected products at specified stages in the production process for performance characteristics or adherence to specifications
- Define and distinguish between product defect characteristics Knowledge of different inspection
- Knowledge of different inspection point functions and what type of inspection is appropriate at different stages of production
- Identify various types of inspection error
- Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.
- Monitor machines that automatically measure, sort, or inspect products.
- Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.
- Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.
- Apply various destructive, nondestructive, and other testing techniques
- Determine sample size, selection method and accept/reject criteria used in various situations.
- Determine whether products or material meet conformance requirements and use various methods to label and segregate nonconforming materials.
- Know and apply the types, components, tools, and techniques associated with quality audits.
- Identify the cause of problems and propose solutions to prevent or eliminate reoccurrence.
- Analyze test data, making computations as necessary, to determine test results.
- Analyze quality costs and other quality data
- JOB FUNCTION 5-TECHNICAL CONCEPTS
- Read worker logs, product processing sheets, or specification sheets to verify that records adhere to quality assurance specifications
- Select, construct, and interpret cause and effect diagrams, flowcharts, check sheets, Pareto charts, scatter diagrams, control charts, and histograms
- Interpret drawings and apply requirements in various test and inspection activities
- Prepare inspection plans and instructions
- Compile and evaluate statistical data to determine and maintain quality and reliability of products
- Apply fundamental statistical methods for process control
- ON THE JOB TRAINING
- OJT Hours
Certifications
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