Aircraft Structures Assembler A320
Competency-based
ONET: 51-2011.00
4
Years
65
Skills
600h
Related instructions
Classroom instruction topics
- Fast Track - Structural - Safety
- Fast Track - Structural - Administrative Fundamentals
- Fast Track - Structural - Airbus Operating System (AOS)
- Fast Track - Structural - Technical Core
- Sealant - Technical Core
On-the-job training
- Safety and Workplace Orientation
- Follow Airbus specific safety procedures around power supply, machines, equipment, tools, and manufacturing processes.
- Recognize and minimize potential hazards.
- Adhere to Occupational Safety and Health Administration (OSHA) General Industry safety standards
- Maintain clean work areas
- Follow PPE procedures
- Production Equipment Set-up
- Perform mechanical set-up per employer's Standard Operating Procedure, and equipment manufacture's specifications.
- Read and interpret production orders
- Plan and identify set-up requirements
- Use appropriate hand and power tools
- Select tools and materials
- Assemble equipment
- Test and verify set-up
- Read and understand job specifications
- Production Equipment Operation
- Use appropriate hand and power tools
- Use technical drawings, formulas, and process control sheets efficiently
- Operate production equipment: startup, run, and shutdown
- Follow the production schedule
- Monitor and inspect products
- Monitor and adjust equipment as needed
- Disassemble equipment and components, if appropriate
- Sanitize equipment per employer standards, if applicable
- Document work; document production process; document adjustments made during production
- Maintain accurate recording of OJL
- Quality Production and Quality Assurance
- Visually inspect materials, products, parts, and finished goods
- Perform product quality checks
- Demonstrate awareness of/identify defects and causes of rework
- Interpret tolerances using technical drawings and job specifications
- Adhere to customer-specific quality guidelines
- Follow employer-specific quality guidelines
- Use trade-related math to measure and inspect work
- Select and use various hand and mechanical metrology tools, such as micrometers, calipers, dial and electronic indicators, gauge blocks, optical comparators, Coordinate Measuring Machines (CMM), to assure quality product
- Identify and report non-compliant stock, material, parts, and finished goods
- Document all quality tests; understand implications and consequences of documentation
- Use applicable systems to report results and document work
- Routine Equipment Maintenance
- Inspect equipment and employ basic awareness of maintenance concepts
- Identify a malfunctioning machine
- Follow general lubrication guidelines
- Apply preventative maintenance practices effectively; utilize manufacturer-specific guidelines where appropriate
- Follow basic troubleshooting guides
- Assist and communicate with maintenance personnel regarding equipment malfunction(s).
- Demonstrate ability to recognize and/or solve mechanical problem(s)
- Use autonomous maintenance principles
- Inventory and Material Processes
- Demonstrate the ability to pull necessary materials for specific work packages
- Identify material management processes
- Compare inventory flow to roles and responsibilities
- Apply "lean" manufacturing principles to workplace processes
- Demonstrate awareness of logistics related to raw material and customer deliveries by relating the work packages to the required material
- General Business Knowledge
- Describe the importance of plant and departmental goals, e.g., Key Performance Indicators
- Apply basic business terms to manufacturing-related workplace processes and activities
- Describe the flow of work: "upstream" or "downstream"
- Continuous Improvement (Airbus Operating System)
- Participate in continuous improvement activity for professional growth
- Minimize and remove waste - environmental, material, processes, and manufacturing
- Apply root cause analysis to improve the manufacturing process
- Adapt to process changes when introduced
- Participate in cross-training opportunities
- Suggest process improvements - both business and manufacturing
- General Assembly
- Repetitive to non-repetitive assembly and subassemblies of drilling, reaming, and countersinking of rivet and screw holes
- Repetitive to non-repetitive assembly and subassemblies of use of sander and grinders
- Repetitive to non-repetitive assembly and subassemblies of installation and torquing of bolts and all other fasteners
- Repetitive to non-repetitive assembly and subassemblies of sealing of wing joint
- Repetitive to non-repetitive assembly and subassemblies of learning how to work in confined spaces
- Repetitive to non-repetitive assembly and subassemblies of handing automatic drilling machines (ADU)
- Work with diagrams and drawing
- Participate in quality inspections
- Disassemble, modify, rework, reassemble and test experimental or prototype assemblies and subassemblies according to specifications and under simulated conditions
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