QMD (Qure Medical)

On-the-job Training

• Insuring Shop Safety
  • Demonstrate familiarity with the operating manual and safety instructions for commonly used power tools, applicable OSHA industrial shop safety requirements and compliance with company safety practices and procedures.
  • Demonstrate understanding of built-in safety devices such as interlocks and limit switches on commonly used power tools.
  • Demonstrate proper use of personal protection devices such as safety glasses, hard hats, safety shoes and hearing protection.
  • Insuring that power tools are secured properly before start-up
  • Checking safety devices (covers, guards, limit switches, etc) are in place and functioning properly prior to operating machine
  • Observing safe and proper environmental handling of stock materials and fluids such as coolants
  • Maintaining clean, neat and safe work area
  • Demonstrate knowledge and proper application of hazardous energy lockout/tag out procedures
  • Hazardous waste disposal procedures
  • Familiarization with firefighting equipment and techniques
• Support Equipment
  • Air Compressors
  • Vacuum Pumps
  • Chillers
  • Lifts
  • Fans
• Equipment Operation and General Troubleshooting
  • Press
  • Personnel lifts and forklifts
• General Maintenance and Familiarization
  • Proper use of hand tools.
  • Proper use of power tools.
  • Selecting the correct fastener
  • Proper selection and use of torque wrenches
  • Precision Measuring tools: Micrometers, calipers, and indicators.
  • Machine Shop tools (Drill press, lathe, metal shear, band saw, grinders).
• Motors
  • AMPS
  • Grounding
  • Vibration
  • Brushes/DC
  • Heat
• Lubrication
  • Lubricant types/ISO standards
  • Basic Machine Lubrication techniques
  • Lubrication systems (pumps, filters, breathers, controls)
  • Lubrication tools
• Industrial Electricity
  • Single Phase/3-phse 480v/240v 3-phase
  • Grounding
  • Transformers
  • Disconnects/LOTO/Arc Flash.
• Maintenance of Machinery
  • Basic Equipment Troubleshooting and Root Cause Analysis (RCA) techniques.
  • Precision Assembly Concepts - A. Machine component assembly tolerances, B. Rotating equipment alignment, C. Precision balancing
  • Sprockets and chains - A. Roller chain drives, B. Conveyor chains and sprockets, C. Material conveyors
  • Belt Drives - A. V-belt drives, B. Flat belt drives
  • Bearing, seals and gasketing
  • Couplings and Alignment - A. Gear couplings, B. Chain couplings, C. Rubber couplings
  • Gear Reducers
  • Pumps
  • Fans and Blowers - A. Low pressure, B. High pressure
  • Filters
  • Air compressors
  • Plumbing - A. Pipe, B. Hose, C. Copper, D. Plastic
  • Rigging
  • Lead screws, ball screws, gib adjustments and tolerances.
  • Mechanical drawings - A. Dimensioning, B. Tolerances, C. Surface Finish, D. Geometric Dimensioning and Tolerancing, E. Welding Symbols
• Welding
  • Arc - A. Theory, B. Machine set up, C. Safety, D. Fire Prevention, E. Pipe, F. Plate
  • Acetylene - A. Theory, B. Welding, C. Brazing, D. Hard facing, E. Safety, F. Equipment set up, G. Fire Prevention
  • Cutting and Fitting - A. Theory, B. Cutting, C. Scarfing, D. Equipment set up, E. Fire Prevention, F. Safety
• Hydraulics and Pneumatics
  • Compressors - A. Reciprocating, B. Screw
  • Air Reducers/Expanders
  • Air Driers
  • Air Motors
  • Vacuum Pumps - A. Reciprocating, B. Liquid ring
  • Pneumatic cylinders
  • Filters, regulators, and lubricators
  • Solenoid-operated valves
  • Manual valves
  • Flow control valves
  • Check valves
  • Correctly interpret hydraulic control system schematics
  • Correctly interpret pneumatic control system schematics
  • Correctly troubleshoot common hydraulic system problems
  • Valves/solenoid-master-slave
• Press Operations
  • General Operations