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Operator (New Brunswick)

Competency-based
ONET: 51-5112.00

569

Skills
On-the-job training
  • 36 Flexo
    • Read and understand safety procedures for the flex (36)
    • Read and understand lock-out procedures located at workstation.
    • Locate & understand the risks "A type" on machine
    • Show where to find WHIMIS sheets on computer intranet
    • Identify all emergency stops & show how to reset
    • Read and understand 5-S procedures for the flex (36)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Locate main electrical panel
    • Turn on power
    • Sign on to Amtec / Plant Data Entry (computer).
    • How to navigate PDE screen
    • Understand the safety precautions for mounting a rotary die and assist operator as needed
    • Remove dies (print or steel rotary)
    • Confirm and mount accurate print/rotary dies specified for order
    • Mount bands for ink sections without a print die
    • Remove and change ink as required for order
    • Set up pre-feeder end
    • Pulls out scrap
    • Open/Close machine
    • Remove soiled sheets prior to the pre feeder
    • Ensure loads are feeding centrally into pre feeder
    • Set all pressures: (feed rolls, draw rolls, slotting blade, anilox, doctor blade, steel die pressure
    • Set counter/ejector
    • Adjust speed of machine
    • Set up glue
    • Adjust folding rails
    • Complete quality checks regularly, make adjustments as needed
    • Set up bundler
    • Participate in crew level maintenance of cleaning/replacing of parts
    • Participate in crew level replacing doctor blades
    • Participate in crew level replacing of rotary blankets
    • Register print dies, steel dies, all other automated sections as required when sections lose zero point
    • Clear jam ups and change strap on bundler
  • 40 Cascader (2nd Man)
    • Read and understand safety procedures for the cascader (40)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the cascader (40)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Print and fold tags
    • Set guide bars to appropriate height for order at end of machine
    • Raise or lower fan to appropriate height
    • Set up bundler
    • Knowledge to adjust guide bars depending on warp of sheets
    • Maintain accurate unit count
    • Ensure proper load count
    • Ensure quality requirements, notify operator if these requirements are not met
    • Change strapping on bundler
    • Ability to turn off machine in the event of a jam up. Watching machine to mitigate jam ups.
    • Participate in crew level maintenance of cleaning/replacing of parts
    • Clear jam ups on bundler
  • 40 Cascade (3rd)
    • Read and understand safety procedures for the cascader (40)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the cascader (40)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • How to navigate PDE (plant data entry) program
    • Print and fold tags
    • Organize slip/bottom sheets as required for the order
    • Size "corner" per piling instructions
    • Participate in crew level maintenance of cleaning/replacing of parts
  • 40 Cascader (Operator)
    • Read and understand safety procedures for the cascader (40)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the cascader (40)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Understanding of processes and ability to start up and start up and shut down cascader
    • Print tags
    • Set guide bars to appropriate height for order at feed end
    • Set weir to appropriate height for order
    • Set temperature and speed as required for order
    • Set all settings require for order (air flow, heat, flow rate)
    • Set unit count
    • Ensure carton meets all quality specifications, make adjustments as needed
    • Complete cascader weight comparison (before and after), record findings in PDE
    • Knowledge to adjust guide bars depending on warp of sheets
    • Change run status and record downtime in PDE program
    • Maintain feed count for sheets
    • Clear jams throughout the machine as required
    • Feed machine
    • Remove soiled sheets and record scrap
    • Participate in crew level maintenance of cleaning/replacing of parts
    • Clear jam ups on bundler when 2nd Man needs assistance
  • Curtain Operator
    • Read and understand safety procedures for the Curtain Coater (41)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the Curtain Coater (41)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Set guide bars, wax flow rate, belt speed, stacker
    • Send sheet through. Ensure quality standards are met, make adjustments as needed until standards are met or. exceeded
    • Confirm specification tickets, print tags, and product are accurate
    • Print and fold tags if required
    • Complete routine quality inspections
    • Ensure sheets are fed accurately to create proper orientation of end product
    • Ability to pile to customers specifications
    • Ensure load count is accurate and ticketed accordingly when required
    • Add wax to tank
    • Change run status, record downtime, record completion count in PDE program
  • 48 Ward (2nd Man)
    • Read and understand safety procedures for the ward (48)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the ward (48)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Open/close machine
    • Remove steel rotary die
    • Confirm and mount accurate steel rotary die per specification
    • Knowledge of feed and console buttons
    • Set up bundler
    • Specific to orders on the floor
    • Remove soiled sheets before the prefeeder
    • Ensure loads are feeding centrally into the prefeeder
    • Specific to orders to the piler
    • Straightens piles prior to the bundler
    • Change strapping on bundler
    • Ability to turn off machine in the event of a jam up. Watching machine to mitigate jam ups
    • Participate in crew level maintenance of cleaning/replacing of parts
    • Participate in crew level replacing doctor blades
    • Participate in crew level replacing of rotary blankets
    • Clear jam ups on bundler
  • 48 Ward (3rd Man)
    • Read and understand safety procedures for the ward (48)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the ward (48)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Print and fold tags
    • Set up table
    • Organize slip/bottom sheets as required for the order
    • Size "corner" per piling instructions
    • Meet piling specifications per order request (found on specification ticket)
    • Clean printing plates and put away
    • Retrieve steel rotary dies for upcoming orders per operators request return steel rotary dies to designated shelf/cubby
    • Participate in crew level maintenance of cleaning/replacing of parts
    • Participate in crew level replacing doctor blades
    • Participate in crew level replacing of rotary blankets
  • 48 Ward (Operator)
    • Read and understand safety procedures for the ward (48)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the ward (48)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Remove print die
    • Confirm and mount accurate print dies per specification
    • Remove and change ink as required for order
    • Register print die(s)
    • Register steel rotary die
    • Set draw rolls
    • Set stacker
    • Set all pressures (anilox, pull wheel, feed roll, steel rotary die)
    • Set up feed end
    • Ensure carton meets all alignment and quality specifications, make adjustments as needed
    • Perform quality checks regularly to ensure alignment accuracy
    • Change run status and record downtime in PDE program
    • Maintain ink levels and liquidity
    • Clear jams throughout the machine as required
    • Specific to orders on the floor
    • Release load and replace bottom sheets
    • Specific to orders to the piler
    • Remove soiled sheets before the prefeeder
    • Ensure loads are feeding centrally to the prefeeder
    • Participate in crew level maintenance of cleaning/replacing of parts
    • Participate in crew level replacing doctor blades
    • Participate in crew level replacing of rotary blankets
  • 49 Ward (3rd Man)
    • Read and understand safety procedures for the ward (49)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the ward (49)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Print and fold tags
    • Set up table
    • Organize slip/bottom sheets as required for the order
    • Size "corner" per piling instructions
    • Meet piling specifications per order request (found on specification ticket)
    • Clean printing plates and put away
    • Retrieve steel rotary dies for upcoming orders per operators request return steel rotary dies to designated shelf/cubby
    • Participate in crew level replacing of rotary blankets
    • Participate in crew level maintenance of cleaning/replacing of parts
    • Participate in crew level replacing doctor blades
  • 49 Ward (Operator)
    • Read and understand safety procedures for the ward (49)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the ward (49)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Remove print die
    • Confirm and mount accurate print dies per specification
    • Remove and change ink as required for order
    • Register print die(s)
    • Register steel rotary die
    • Set draw rolls
    • Set stacker
    • Set all pressures (anilox, pull wheel, feed roll, steel rotary die)
    • Set up feed end
    • Ensure carton meets all alignment and quality specifications, make adjustments as needed
    • Perform quality checks regularly to ensure alignment accuracy
    • Change run status and record downtime in PDE program
    • Maintain ink levels and liquidity
    • Clear jams throughout the machine as required
    • Specific to orders on the floor
    • Release load and replace bottom sheets
    • Specific to orders to the piler
    • Remove soiled sheets before the prefeeder
    • Ensure loads are feeding centrally to the prefeeder
    • Participate in crew level maintenance of cleaning/replacing of parts
    • Participate in crew level replacing doctor blades
    • Participate in crew level replacing of rotary blankets
  • 49 Ward (2nd Man)
    • Read and understand safety procedures for the ward (49)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the ward (49)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Open/close machine
    • Remove steel rotary die
    • Confirm and mount accurate steel rotary die per specification
    • Knowledge of feed and console buttons
    • Set up bundler
    • Specific to orders on the floor
    • Remove soiled sheets before the prefeeder
    • Ensure loads are feeding centrally into the prefeeder
    • Specific to orders to the piler
    • Straightens piles prior to the bundler
    • Change strapping on bundler
    • Ability to turn off machine in the event of a jam up. Watching machine to mitigate jam ups
    • Participate in crew level maintenance of cleaning/replacing of parts
    • Participate in crew level replacing doctor blades
    • Participate in crew level replacing of rotary blankets
    • Clear jam ups on bundler
  • 59 Hot Melt Gluer
    • Read and understand safety procedures for the hot melt gluer (59)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the hot melt gluer (59)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Allow machine to warm up to set temperature
    • Confirm specification tickets, print tags, and product are accurate
    • Print and fold tags
    • Set guide bars, roll height, compression timer, start/stop sensor eye
    • Ensure glue sufficiently cover the glue tab
    • Send test unit through. Ensure quality standards are met, make adjustments as needed until standards are met or exceeded
    • Complete routine quality inspections
    • Ability to maintain adequate glue levels. Adding glue to the containment regularily
    • Ability to pile to customers specification
    • Ensure load count is accurate and ticketed accordingly
    • Understanding of orders that require pallets: chip, regular, scrap
    • Ability to change strapping on bundler
    • Change run status, record downtime, record completion count in PDE program
    • Ability to clear jam ups on bundler
    • Ability to check and change glue nozzle when necessary
  • 70 Manual Stitcher
    • Read and understand safety procedures for the manual stitcher (70)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the manual stitcher (70)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Confirm specification tickets, print tags, and product are accurate
    • Print and fold tags
    • Set guide bars, roll height, compression timer, start/stop sensor eye
    • Ensure glue sufficiently cover the glue tab
    • Send test unit through. Ensure quality standards are met, make adjustments as needed until standards are met or exceeded
    • Complete routine quality inspections
    • Ability to effectively and efficiently change wire roll
    • Knowledge of orders at finish end or WIP (ie. going to cascade after) and pile accordingly
    • Ensure load count is accurate and ticketed accordingly where applicable
    • Change run status, record downtime, record completion count in PDE program
    • Acknowledge wire malfunctions and mitigate further error
  • 72 Semi-Auto Stitcher
    • Read and understand safety procedures for the semi-auto stitcher (72)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the semi-auto stitcher (72)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Allow machine to warm up to set temperature
    • Confirm specification tickets, print tags, and product are accurate
    • Print and fold tags
    • Set guide bars, number of stitches, start point, height of rollers, size of bundle release
    • Ensure staples putrude on both sides and sturdily hold carton together
    • Send test unit through. Ensure quality standards are met, make adjustments as needed until standards are met or exceeded
    • Complete routine quality inspections
    • Ability to effectively and efficiently change wire roll
    • Ability to pile to customers specification
    • Ensure load count is accurate and ticketed accordingly
    • Understanding of orders that require pallets: chip, regular, scrap
    • Ability to change strapping on bundler
    • Change run status, record downtime, record completion count in PDE program
    • Acknowledge wire malfunctions and mitigate further error
    • Ability to clear jam ups on bundler
  • 83/87 4Bar & Slitter Slotter
    • Read and understand safety procedures for the 4Bar & Slitter Slotter (83/87)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the 4Bar & Slitter Slotter (83/87)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Allow machine to warm up to set temperature
    • Set knives, scores, slit scores, slotting heads to position
    • Send sheet through. Ensure quality standards are met, make adjustments as needed until standards are met or exceeded
    • Confirm specification tickets, print tags, and product are accurate
    • Print and fold tags
    • Complete routine quality inspections
    • Ability to pile to customers specification
    • Ensure load count is accurate and ticketed accordingly
    • Understanding of orders that require pallets: chip, regular, scrap
    • Change run status, record downtime, record completion count in PDE program
    • Ability to replace any broken knives or scores
  • 89 Shrink Wrap
    • Read and understand safety procedures for the shrink wrap (89)
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the shrink wrap (89)
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Locate main electrical panel, turn on power
    • Allow machine to warm up to set temperature
    • Confirm specification tickets, print tags, and product are accurate
    • Print and fold tags
    • Send test unit through. Ensure quality standards are met, make adjustments as needed until standards are met or exceeded
    • Complete routine quality inspections
    • Ability to effectively and efficiently change shrink wrap rolls
    • Retrieve assistance to life roll of shrink wrap if required
    • Knowledge of how shrink wrap is threaded. Mirror diagram located on side of machine to ensure correctness
    • Ability to pile to customers specification
    • Ensure load count is accurate and ticketed accordingly
    • Understanding of orders that require pallets: chep, regular, scrap
    • Understanding of customers that only accept full loads, meet those requests. Put extra aside, in an organized fashion, for future run.
    • Change run status, record downtime, record completion count in PDE program
    • Mitigate shrink wrap from collecting on rollers. Remove from necessary.
  • Hogger
    • Read and understand safety procedures for the Hogger
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the Hogger
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Locate main electrical panel, turn on power
    • Ensure sweept vent is closed
    • Ensure hogger vent is open (doesn't have steel plate in place)
    • Ensure fan is on
    • Turn on hogger and forward belt
    • Put scrap corrugated board on belt in appropriate amounts, not to overwork hogger
    • Retrieve scrap from machines, change out scrap bins
    • Disregard any waxed or stitched board to the dumpster
  • Die Room Helper
    • Read and understand safety procedures for the Die Room
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Read and understand 5-S procedures for the Die Room
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Collect PI's from machines
    • File PI's in cabinet
    • Print machine line ups
    • Print off new order specs for orders in line up
    • Find PI's for upcoming orders
    • Retrieve dies and stamps for upcoming orders
    • Make stamps when required
    • Check condition of dies and ensure proper identification (date code, stamps, wax/recycled, etc.)
    • Put dies out at machine centre
    • Put dies away after use
    • Number all print dies coming into plant
    • Ship out dies as requested
    • Mount dies on optic heck if needed
    • Check and reply to emails
    • Repair dies at machine when required
  • Shipper
    • Read and understand safety procedures for the shipping department
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Ensure all loads on trailers are secured effectively
    • Ensure every trailer is locked in place, tires are chocked, and ramp is secure
    • Complete forklift safety inspection and checklist daily
    • Read, understand and demonstrate san forklift operations
    • Ensure doors are locked at end of shift
    • Read and understand 5-S procedures for the shipping department
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Locate main electrical panel
    • Turn on power, lights
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Ability to navigate TopGun program
    • Ability to effectively navigate the delivery menu in Amtech
    • Organize and manage time effectively
    • Remove units from unitized track, ensuring the track does not get backed up creating a bottleneck for the unitized
    • Knowledge of orders and units that require extended resources (wrapping, pallet size/type, double stack, etc) per customer specification
    • Ability to load trailers per delivery schematic
    • Unload trailers to designated areas (pile, sheetlike track, finish end)
    • Ensure accuracy in TopGun when scanning units to receiving and/or shipping
    • Report discrepancies to supervisor
    • Complete carrier paperwork, file paper work and/or deliver to superior when required
    • Remove straps from sheet piles when filling sheet line track
    • Ensure sheets are sent down sheet line track in proper correlation to feed machines
    • Curtiously and effectively talk to customers and drivers
  • Transfer Car
    • Read and understand safety procedures for the Transfer Car
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Ensure loads are securely on the car, with no overhang, to avoid injury
    • Read and understand 5-S procedures for the Transfer Car
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Locate main electrical panel, turn on power
    • Ability to load and unload sheets onto car using automatic and manual tracks
    • Knowledge and understanding to relocate sheets and orders to proper locations
    • Ensure stability of units and wrap if necessary to send to unitizer
    • Ability to plan and organize sheets effectively to adequately stock machines
    • Ensure machines are stocked with correct orders and sheets are the proper orientation to run
    • Avoid end of track to mitigate getting car stuck
  • Unitizer
    • Read and understand safety procedures for the Unitizer
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Comprehension of basic functions of buttons and switches on machine
    • Read and understand 5-S procedures for the unitizer
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Sign on to Amtec / Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Ability to scan units into computer
    • Locate main electrical panel, turn on power; tracks and unitizer
    • Confirm specification tickets, print tags, and product are accurate
    • Ensure adequate supply of top sheets of varying sizes
    • Scan unit
    • Fit unit with top sheets, ensure no overhang
    • Knowledge of how many straps are required, direction of straps
    • Mitigate strapping over ticket
    • Ability to change and accurately thread strap
    • Ability to run chains manually and automatically
    • Ability to reset, rethread and cut straps when required
    • Ability to reset turn-table
    • Ability to clean strapping heads to reduce error
  • Shipping Clerk
    • Read and understand safety procedures for the shipping department
    • Read and understand lock-out procedures located at workstation, located on Intranet
    • Locate & understand the risks "A type" on machine
    • Ability to locate WHIMIS sheets on Intranet
    • Identify all emergency stops & knowledge to reset them
    • Ensure all loads on trailers are secured effectively
    • Ensure every trailer is locked in place, tires are chocked, and ramp is secure
    • Complete forklift safety inspection and checklist daily
    • Read, understand and demonstrate san forklift operations
    • Ensure doors are locked at end of shift
    • Read and understand 5-S procedures for shipping
    • Read and understand factory specification ticket
    • Tidy work area when time allows, including but not limited to end of shift clean up
    • Locate main electrical panel
    • Turn on power, lights
    • Sign on to E/ Plant Data Entry (computer).
    • Ability to navigate PDE (plant data entry) program
    • Ability to navigate TopGun program
    • Ability to effectively navigate the delivery menu in Encore
    • Organize and manage time effectively
    • Remove units from unitized track, ensuring the track does not get backed up creating a bottleneck for the unitized
    • Knowledge of orders and units that require extended resources (wrapping, pallet size/type, double stack, etc) per customer specification
    • Ability to load trailers per delivery schematic
    • Unload trailers to designated areas (pile, sheetlike track, finish end)
    • Ensure accuracy in TopGun when scanning units to receiving and/or shipping
    • Report discrepancies to supervisor
    • Complete carrier paperwork, file paper work and/or deliver to superior when required
    • Curtiously and effectively talk to customers and drivers
    • File day/months paperwork
    • Answer incoming calls
  • Assistant Operator
    • Read and understand lock-out procedures located at workstation.
    • Review all risks associated with machine.
    • Training on basic functions on all buttons and switches on machine.
    • Show where to find WHIMIS sheets on company intranet
    • Identify all emergency stops & show how to reset.
    • Read and understand factory specification ticket
    • Sign on to Amtec / Plant Data Entry (computer)
    • How to navigate PDE screen
    • Recover ink/wash cycle
    • Remove printing plate
    • Mount printing plate
    • Set up feed end
    • Wash plates/Put on return rack
    • Re thread tyer
    • Adjust speed of machine
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