Industrial Maintenance Technician
Competency-based
ONET: 49-9041.00
2
Years
87
Skills
1520h
Related instructions
Classroom instruction topics
- CAD I
- Appl Software for Tech
- DC/AC Electricity
- Diagrams & Schematics
- Algebra/Trigonometry I
- Commercial Wiring
- Motors & Controls
- Hydraulics & Pneumatics
- Industrial Safety
- Mechanisms
- Intro to PLC
- Writing and Inquiry
- Physics-Mechanics
- Intro to Automation
- PLC Automations
- Prof Research and Reporting
- Humanities/Fine Arts
- Industrial Robots
- Instrumentation
- Industrial Specifications
- General/Interpersonal Psychology
On-the-job training
- Insuring Shop Safety
- Demonstrate familiarity with the operating manual and safety instructions for commonly used power tools, applicable OSHA industrial shop safety requirements and compliance with company safety practices and procedures.
- Demonstrate understanding of built-in safety devices such as interlocks and limit switches on commonly used power tools.
- Demonstrate proper use of personal protection devices such as safety glasses, hard hats, safety shoes and hearing protection.
- Insuring that power tools are secured properly before start-up
- Checking safety devices (covers, guards, limit switches, etc) are in place and functioning properly prior to operating machine
- Observing safe and proper environmental handling of stock materials and fluids such as coolants
- Maintaining clean, neat and safe work area
- Demonstrate knowledge and proper application of hazardous energy lockout/tag out procedures
- Hazardous waste disposal procedures
- Familiarization with firefighting equipment and techniques
- Hydraulics
- Pumps - Gear
- Pumps - Vane
- Pumps - Piston
- Valves - Solenoid operated
- Valves - Manual
- Valves - Flow control
- Valves - Check valves
- Motors
- Filters - Suction
- Filters - Pressure
- Filters - Magnetic
- Accumulators - Piston
- Accumulators - Bladder
- Piping, Tubing and Hoses - Installation
- Piping, Tubing and Hoses - Selecting
- Hydraulic Cylinders
- Administration
- Familiar with e-time system operation and procedures for clocking in/out
- Familiar with computerized maintenance management system; basic system navigation, notification and work order transactions, work order labor entry.
- Inventory of spare parts – making reservations and parts checkout, direct purchase requisitions.
- Hydraulic and Pneumatic Troubleshooting
- Correctly troubleshoot common hydraulic system problems
- Correctly troubleshoot common pneumatic system problems
- Maintenance of Machinery
- Basic Equipment Troubleshooting and Root Cause Analysis (RCA) techniques.
- Precision Assembly Concepts - Machine component assembly tolerances
- Precision Assembly Concepts - Rotating equipment alignment
- Precision Assembly Concepts - Precision balancing
- Sprockets and chains - Roller chain drives
- Sprockets and chains - Conveyor chains and sprockets
- Sprockets and chains - Material conveyors
- Belt Drives - V-belt drives
- Belt Drives - Flat belt drives
- Bearing, seals, and gasketing
- Couplings and Alignment - Gear couplings
- Couplings and Alignment - Chain couplings
- Couplings and Alignment - Rubber couplings
- Gear Reducers
- Pumps
- Filters
- Air compressors
- Plumbing - Pipe
- Plumbing - Hose
- Plumbing - Copper
- Plumbing - Plastic
- Rigging
- Lead screws, ball screws, and tolerances
- Mechanical drawings - Dimensioning
- Mechanical drawings - Tolerances
- Mechanical drawings - Surface Finish
- Mechanical drawings - Geometric Dimensioning and Tolerancing
- Mechanical drawings - Welding Symbols
- General Maintenance and Familiarization
- Proper use of hand tools
- Proper use of power tools
- Selecting the correct fastener.
- Proper selection and use of torque wrenches
- Using precision alignment equipment (Rotalign Ultra).
- Precision Measuring tools: Micrometers, calipers, and indicators.
- Machine Shop tools (Drill press, lathe, metal shear, band saw, grinders).
- Equipment Operation and General Troubleshooting
- ID Fans
- Conveyors: Screw, belt, roller, and pneumatic
- Hydraulic and Pneumatic Circuitry and Symbols
- Correctly interpret hydraulic control system schematics
- Correctly interpret pneumatic control system schematics
- Pneumatics
- Compressors - Reciprocating
- Compressors - Screw
- Air Reducers/Expanders
- Air Driers
- Air Motors
- Vacuum Pumps - Reciprocating
- Vacuum Pumps - Liquid ring
- Pneumatic cylinders
- Filters, regulators, and lubricators
- Solenoid-operated valves
- Manual valves
- Flow control valves
- Check valves
- Basic Machine Lubrication
- Lubricant types
- Basic Machine Lubrication techniques
- Lubrication systems (pumps, filters, breathers, controls)
- Lubrication tools
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