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Hawthorne Cat
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Engine Technician I
-based occupation
83
Skills
Classroom Instruction Topics
On-the-job Training
Core Skills
CAT Re-usability guidelines - acces review understand demonstrate
Ability to use torquewrench (mechanical)
Able to maintain evidence integrity for failure analysis.
Ability to identify different types of failures outlined in AFA fundamentals materials.
Intro to AFA Management
Intro to AFA Metallurgy
Fundamentals of Failure Analysis
Ability to obtain oil samples out of all systems.
Properly prevent fluid contamination during D&A.
Proper testing of a complete cooling system and its components.
Ability to use hydraulic press
Ability to use precision tools
Ability to use thread gauge
Ability to use acetylene torches
Ability to use bench grinders
Ability to use cribbing/blocking
Ability to use torque multiplier
Correct bolt application
Ability to use battery cart
Technology
Caterpillar ET usage- diagnostic test, data logs, PSRPT.
Ability to retrieve active and logged fault codes with ET/data logs
Ability to locate and upload latest flash files into ECM
Proficiency in using Caterpillar service literature, including service magazines, TIB’s, service letters, TMIWeb, SIMS, Systems operations.
Demonstrate ability to use Electronic Technician, DUETZ Serdia, JLG Analyzer, Perkins.
Capacity to demonstrate adjustability of all operational parameters of ecm that will affect Performance of equipment and understand what they mean.
How to copy and upload a config file to a recently flashed ECM from original.
Drive Train
HANDS ON COMPONENT ID AND WRITTEN ASSESSMENT
Proper transmission removal/tear down/ reseal assistance
Reasealing Transmission Leaks
T/S Hydraulic brake system
Brake retarder system Theory & Repair
Ability to explain Drivetrain Fundamentals including torque converter, transmission, driveline, and axles
Proper working knowledge of parts contained within a powershift transmission.
Proper working knowledge of parts contained within a transmission oil pump.
Proper working knowledge of parts contained within a transmission control valve.
Proper working knowledge of parts contained within a planetary group.
Proper working knowledge of parts contained within a differential.
Proper working knowledge of parts contained within a countershaft transmission.
Proper working knowledge of parts contained within an axle.
Electrical
HANDS ON Proper use of a digital multimeter in testing electrical circuits
Proper use of the clamp-on ammeter in testing electrical circuits
Proper testing of starting and charging system on a machine.
Ability to read and interpret wiring diagrams and schematics
Proper Troubleshooting Procedures and Theory
HANDS ON 'CAN' J1939 THEORY ASSESSMENT
HANDS ON "CDL" Circuit Theory
How to load test battery and why.
Understanding of what is hot and should be avoided on machines that develop more than 50v (AC or DC)
Able to understand test points and be able to measure and verify test points for safety.
Hydraulics
Ability to explain Hydraulic Fundamentals including pumps, motors, valves, cylinders and fluid lines & QUIZ
Proper disassembly and assembly of a hydraulic cylinders.
Ability to use hydraulic schematics for repairs
Ability to read and interpret hydraulic circuit schematics and orthographic drawings
Proper testing and adjusting of hydraulic system pressures.
Correct measurement of cycle times on a hydraulic system.
Correct testing of hydraulic cylinder end relief valves.
Correct testing and adjusting flow rate on a hydraulic pump.
Correct testing and adjusting main relief valve pressure
Correct testing of hydraulic system solenoid valves.
Understanding and able to use a kidney loop system.
Engine
Ability to explain Engine Fundamentals and components of the core engine/ QUIZ
Ability to explain Emission Systems Fundamentals and components
Proper removal and installation of sensors.
Proper timing of a mechanical fuel injection pump.
Ability to differenciate smoke colors and their meaning.
Correct setting of injector height adjustment on EUI engine.
Assist with install engine cylinder head assembly
Proper method and procedure to adjust valve / injector clearance
Diagnosis of Engine Cooling System
Assist disassembly and assembly of a basic engine.
Assist in measurement of liner protrusion.
Assist in measurement of rod and main bearing clearance.
Assist in removal and installation of crankshaft seal and wear ring.
Understand the need of the 6V9130 temperature adapter group
Evaluate cylinder condition using the 1P5564 Cylinder Leakage Group or equivalent
Correct use of CAT Fuel injection timing indicator
Explain the effects of fuel system adjustments on performance and fuel economy
Aftertreatment
Proper method of checking air intake system for leaks.
Proper testing of a complete cooling system and its components.
DEF system cleaning/ testing DEF Concetration
Tier 4 final SCR/ET intergration
Tier 4 final Diagnostic Testing
State:
California
Headquarters Location:
San Diego, CA (92127)
Phone:
+1 (858) -67-4-7
Website:
http://hawthornecat.com
Industries:
Construction
Government
Manufacturing
Other Services (Except Public Administration)
Real Estate and Rental and Leasing
Transportation and Warehousing
Wholesale Trade
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