Hawthorne Pacific Cat

On-the-job Training

• Team Teaching
  • Mentor a Think Big or HTAP student following the Hawthorne Mentor Plan
  • Review survey results from team teaching event with manager
  • Perform skills assessments for Hawthorne employees
  • Review feedback from mentees with manager
• Supervisor Support
  • Fill in for supervisor during leaves of absence
  • Competent in all core courses - ability to become a service manager
  • Values and ability to work with others
• HVAC Skills
  • HANDS ON HVAC component Identification.
  • Proper Manifold Gauge set up and usage.
  • HANDS ON Reclaiming Refrigerant.
  • Proper T/S Repair for HVAC system.
  • Acquire 608 Certification for HVAC Mobile
  • Correct performance testing of an air conditioning system.
  • Proper method of checking cab seal.
  • Proper leak testing of an air conditioning system.
  • Efficiently diagnose and repair any CAT airconditioning system
  • Evaluation of tool usage for individualized components (i.e. "All-in-One" units, field kits, etc.)
  • Mentor lower level techs on all aspects of HVAC systems.
• Core Skills
  • HANDS ON Caterpillar ET usage
  • Ability to retrieve active and logged fault codes with ET/data logs
  • Ability to use torquewrench (mechanical)
  • Ability to identify and use basic hand tools
  • Ability to aid higher level techs on jobs
  • Ability to retrieve flash file intergration through SIS2
  • Proficiency in using Caterpillar service literature, including service magazines, TIB’s, service letters, TMIWeb, SIMS
  • Ability to obtain oil samples out of all systems
  • Ability to use a battery cart and tester
  • CAT Re-usability guidelines - acces review understand demonstrate
  • Able to maintain evidence integrity for failure analysis.
  • Fundamentals of Failure Analysis
  • Properly prevent fluid contamination during D&A.
  • Proper testing of a complete cooling system and its components.
  • Ability to use hydraulic press
  • Ability to use precision tools
  • Ability to use thread gauge
  • Ability to use bench grinders
  • Ability to use cribbing/blocking
  • Ability to use torque multiplier
  • Correct bolt application
  • Ability to identify different types of failures outlined in AFA fundamentals materials.
  • Intro to AFA Management
  • Intro to AFA Metallurgy
  • Ability to use acetylene torches & Plasma Cutter
  • Cat reusability guidelines training - by Cat
  • Ability to mentor a lower level techs on fundamentals of failure analysis in real world repairs.
  • Ability to identify failures that need to progress to higher level analysis. Able to lay out component for review by TC/Tech 3.
  • Identify root cause on every job given and utilize as teaching tool for lower level techs when deemed necessary.
  • analyze, understand, and make recommendations based on oil sample results.
  • Ability to utilze PSRPT to identify a root cause of failure.
  • Ability to use a lance
  • Ability to mentor lower level techs on Torque Multiplier usage.
  • Ability to mentor lower level techs on how to use hydraulic press
  • Ability to mentor lower level techs on how to use precision tools
  • Ability to mentor lower level techs on how to use thread gauge
  • Ability to mentor lower level techs on how to use acetylene torches
  • Ability to mentor lower level techs on how to use bench grinders
  • Ability to mentor lower level techs on how to use cribbing/blocking
  • Ability to mentor lower level techs on how to use torque multiplier
  • Ability to mentor lower level techs on how to use battery cart
  • Ability to mentor lower level techs on how correct bolt application
  • Check and adjust radial alignment (As required) - drivelines
  • Set TTT bevel gear and pinion nearing preload adjustments
  • Evaluate WL/ MG/ ADT articulation joint wear
  • Evaluate HEX swing bearing wear
  • Utilize reusability guidelines to make accurate determination as to whether part will go additional lifecycle w/o assitance from higher level tech.
  • DSN advocate - Capable of filling out a DSN submission and requesting it electronically to technical communicator.
  • sucessfully mentored 4 technicians (in cat: 1 & 2)
  • Ability to perform and present a formal failure analysis to a TC in a completed manner that would be ready to be presented to customer/Cat.
• Technology
  • Product Link Basics
  • Ability to Locate, download & Upload software to ECM
  • Ability to install, flash and intergrate Product Network managers
  • Demonstrate ability to use Electronic Technician, Plus 1, DUETZ Serdia, JLG Analyzer, Perkins.
  • Capacity to demonstrate adjustability of all operational parameters of ecm that will affect Performance of equipment and understand what they mean.
  • How to copy and upload a config file to a recently flashed ECM from original.
  • Usign diagnostic test (injector cutout).
  • Access to factory password to clear hard fault codes.
  • Config file - how to locate config file in TMI when an ECM has completely failed.
  • Capable of remote flashing/troubleshoot thru ET.
  • Ability to read and decipher data logs taken from ET
  • Capable of taking a Z-Snap for grade control
  • Ability to perform Caterpillar 2D measure ups and diagnostics
• Drive Train
  • HANDS ON Component identification Basic Drivetrain
  • Proper transmission removal/tear down/ reseal assistance
  • Assisting on "WET" Brake sytem
  • Reasealing Transmission Leaks
  • T/S Hydraulic brake system
  • Brake retarder system Theory & Repair
  • Ability to explain Drivetrain Fundamentals including torque converter, transmission, driveline, and axles
  • Proper working knowledge of parts contained within a powershift transmission.
  • Proper working knowledge of parts contained within a transmission oil pump.
  • Proper working knowledge of parts contained within a transmission control valve.
  • Proper working knowledge of parts contained within a planetary group.
  • Proper working knowledge of parts contained within a differential.
  • Proper working knowledge of parts contained within a countershaft transmission.
  • Proper working knowledge of parts contained within an axle.
  • Proper testing and adjusting of transmission, steering, and brakes, and evaluation of wear.
  • Correct measurement of torque converter stall speed.
  • Proper testing and adjusting of steering and brake pressure.
  • Proper adjustment of bearing clearance on transfer gears
  • Correct adjustment of a bevel gear/pinion
  • Correct procedure of a pump isolation test on an HYSTAT System
  • Correct procedure of a performance test on an HYSTAT System
  • Correct procedure of differential steering diagnostic instrument tests.
  • Be able to rebuild
  • Reuse and salvage
  • Proper setup
  • Ability to properly troubleshoot overheating complaints.
  • Correct testing and adjusting of a powershift transmission.
  • Correct testing and adjusting of an ICM transmission.
  • Correct testing of transmission solenoid valves
  • Pressure test a BHL transmission
  • Correct testing and adjusting of a countershaft transmission.
  • Perform Technical Analysis and make pwr train repair recommendations on an CAT product normally found in area
  • Disassemble, evaluate and reassemble any CAT transmission or hydraulic control valve
  • Troubleshoot and repair rotary transmission switches using appropriate diagnostic tooling
  • Test ICM transmission controls using the electronic switching control
  • Proficiently rebuild and teach
  • t/s in field
  • dynamic setup (i.e. adjustments in valves/linkages)
• Electrical
  • HANDS ON Proper use of a digital multimeter in testing electrical circuits
  • HANDS ON Proper use of the clamp-on ammeter in testing electrical circuits
  • HANDS ON Proper testing of starting and charging system on a machine.
  • HANDS ON Ability to read and interpret wiring diagrams and schematics
  • Proper Troubleshooting Procedures and Theory
  • HANDS ON 'CAN' J1939 THEORY
  • HANDS ON 'CDL' THEORY
  • How to load test a battery and why.
  • Understanding of what is hot and should be avoided on machines that develop more than 50v (AC or DC)
  • Able to understand test points and be able to measure and verify test points for safety.
  • Troubleshoot and repair neutral/start circuits/controls
  • Troubleshoot and repair switches, senders, and sensors in electronic control units (analog, frequency, digital + PWM)
  • Ability to repair a defective harness connection.
  • Building a simple wiring harness according to wiring diagram.
  • Able to do a mark up of electrical drawing.
  • 28739 - Electrical / Electronics Certification Assessment
  • Troubleshoot and repair all electrical systems.
  • Building a complex wiring harness (design/build) & developing schematic based on same.
  • Ability to mentor lower level techs on advanced electrical systems.
  • Ability to diagnose Ethernet systems
  • Ability to diagnose camera systems
  • Aid lower techs in all aspects of Electrical Diagnostics
• Undercarriage
  • HANDS ON Component Identification
  • Proper Undercarriage roller inspection and replacement assistance
  • Proper Undercarriage link/track repair assistance
  • Proper Undercarriage removal,installation, and adjustment methods
  • Proper removal and installation of track shoes
  • With supervision, evaluate equalizer bar for wear
  • Proper removal and installation of press fit sprocket on track machines
  • Proper replacement of rollers/idlers
  • Track rebuild/ link turns/oiling pins**
  • Safely oversee replacement or repair of any track system across common caterpilar model lines.
  • Ablility to recognize worn out parts/components in relation to undercarriage
  • Correct evaluation of an equalizer bar for wear
  • Being able to replace any item of undercarraige w/o utility shop oversight.
  • Able to measure wearable items in undercarraige.
  • Safely oversee replacement or repair of any track system across all caterpilar model lines.
  • Perform CTS on undercarriage
• Hydraulics
  • HANDS ON Ability to explain Hydraulic Fundamentals including pumps, motors, valves, cylinders and fluid lines & QUIZ
  • Proper disassembly and assembly of a hydraulic cylinder.
  • Ability to use hydraulic schematics for minor repairs
  • Ability to read and interpret hydraulic circuit schematics and orthographic drawings
  • Proper testing and adjusting of hydraulic system pressures.
  • Proper performance of hydraulic cylinder drift rate test.
  • Correct measurement of cycle times on a hydraulic system.
  • Correct testing of hydraulic cylinder end relief valves.
  • Proper performance of case drain test on a piston pump.
  • Correct testing and adjusting pump signal pressures on a hydraulic excavator.
  • Correct testing and adjusting flow rate on a piston pump.
  • Correct testing and adjusting drive pump charge pressure.
  • Correct testing and adjusting main relief valve pressure
  • Correct testing of hydraulic system solenoid valves.
  • Understanding and able to use a kidney loop system.
  • Proper disassembly and assembly of hydraulic components (I.e pumps, motors, valves)
  • Working knowledge of troubleshooting, performance evaluation, and systems operation of hydraulic hammers
  • Proper connection of a hydraulic flow meter and reading results.
  • Being able to correctly designed custom hoses.
  • Knowledge in of a load sensing, pressure compensated (LSPC), and Priority/Proportional/Pressure Compensated (PPPC) hydraulic systems and negative flow system.
  • Reading and understanding of particle analyzer results
  • Ability to properly troubleshoot overheating complaints.
  • Proficiency in negative Flow Theory & Systems
  • Proficiency in troubleshooting of a load sensing, pressure compensated (LSPC), and Priority/Proportional/Pressure Compensated (PPPC) hydraulic systems.
  • Ability to determine flow rates for various compenets and how they would work in a self designed system
  • How to design & build a hydraulic hose system.
  • How to construct a flow diagram/schematic of a custom built system.
  • Ability to mentor lower level techs on advanced hydraulic systems.
  • Ability to analzye your own samples wihtin particle analzyer.
• Engine
  • HANDS ON Ability to explain Engine Fundamentals and components of the core engine/ QUIZ
  • Ability to explain Emission Systems Fundamentals and components
  • Proper timing of a mechanical fuel injection pump.
  • Proper removal and installation of sensors.
  • Ability to differenciate smoke colors and their meaning.
  • Correct setting of injector height adjustment on EUI engine.
  • Assist with install engine cylinder head assembly
  • Proper method and procedure to adjust valve / injector clearance
  • Diagnosis of Engine Cooling System - Move to Tech I
  • Assist disassembly and assembly of a basic engine.
  • Assist in measurement of liner protrusion.
  • Assist in measurement of rod and main bearing clearance.
  • Assist in removal and installation of crankshaft seal and wear ring.
  • Understand the need of the 6V9130 temperature adapter group
  • Evaluate cylinder condition using the 1P5564 Cylinder Leakage Group or equivalent
  • Correct use of CAT Fuel injection timing indicator
  • Explain the effects of fuel system adjustments on performance and fuel economy
  • Knowledge of proper timing of a mechanical fuel systems.
  • Proper method and procedure to install engine cylinder head assembly
  • Proper disassembly and assembly of a basic engine.
  • Correct measurement of liner protrusion.
  • Correct measurement of rod and main bearing clearance.
  • Proper removal and installation of crankshaft seal and wear ring.
  • Measure fuel consumption using a fuel flow meter
  • Check and adjust fuel rack synchronization and injector timing on 3500 series (or other large bore) engines (HPS)
  • Check aftercooler for proper operation
  • Measure and evaluate cylinder block for reusability
  • Evaluate and repair any Caterpillar engines with a low power complaint
  • Ability to properly troubleshoot fuel dilution complaints.
  • Ability to properly troubleshoot coolant loss complaints.
  • Ability to properly troubleshoot overheating complaints.
  • Engine Blowby Meter
  • Disassembly and assembly of a basic engine.
  • Perform component failure analysis
  • Proficiency in troubleshooting of electronic engine systems.
  • Ability to mentor lower level techs on disassembly and assembly of any basic Cat engine.
• Aftertreatment
  • Proper method of checking air intake system for leaks.
  • Proper testing of a complete cooling system and its components.
  • DEF system cleaning/ testing DEF Concetration
  • Tier 4 final SCR/ET intergration
  • Tier 4 final Diagnostic Testing
  • Ability to succesfully troubleshoot aftertreatment EGR, DPF, ARD heads, DEF issues,
  • Ability to identify upstream issues causing downstream issues (i.e. ECM control inputs, etc)
  • Help tech 1s diagnose problems w/ aftertreatment
  • Installation, troubleshoot, repair of DCU aftertreatment systems.
  • DPSS access to DSN tickets
  • Help tech 2s diagnose problems w/ aftertreatment
• Implements
  • Ability to ID worn components
  • Ability to adjust a motor grader circle
  • Ability to adjust backhoe e-stick
  • Ability to ID, shim, and adjust hinge/pivot points
  • Ability to replace hammer points/moils
  • Ability to test nitrogen charge
  • Ability to rebuild attachments (brooms, trenchers, auger gear motors, etc.)
  • Ability to test diaphragm in hammers
• Allied Equipment
  • Ability to build water pump hoses and air compressor hoses
  • Ability to adjust trailer/equipment brakes and wheel bearings
  • Ability to repair trailer wiring systems
  • Ability to test and adjust water pumps
  • Ability to tune-up and rebuild carburetor