Industrial Maintenance Mechanic (2020)
Hybrid-based
ONET: 49-9041.00
2
Years
74
Skills
On-the-job training
- PC/PLC/Instrumentation Basics
- Describe the PC locations, usages at the Plant
- Work with the basic functionality and operations of PLC
- Provide explanation on how production/programmable logic interchange with each other
- Work with control room operator on understanding of how system works
- Recognize built in safety alarms and hazards associated to promote such alarm
- Initiate a report on how to respond to emergency production alarms
- Identify the instrumentation to equipment, its purpose, basic functions
- Explain one programmable system on control room monitor
- Rigging & Handling Practices/Equipment
- Slings/Adapter, holst lifting devices - Identify various sling, materials used in the plant
- Slings/Adapter, holst lifting devices - Review sling failutes, identify cause and effects in one report
- Slings/Adapter, holst lifting devices - Demonstrate proper lifting techniques utilizing hoist, slings, shackles
- Slings/Adapter, holst lifting devices - Identify production lifting devices & adapters used through-out the plant
- Slings/Adapter, holst lifting devices- Perform inspection and failure analysis on hand held hoist/lifting devices
- Cranes (production)
- Explain different types of cranes, traits
- Perform daily inspection on units
- Industrial Maintenance Principals
- Over-all practices, machine technology
- Interpret and plan job processes from engineered/fabrication drawings
- Develop a job process plan/procedure for completion of task on one piece of equipment
- Explain equipment information - categorize/recognize similarities and differences
- Plan a Strategy for Preventative Maintenance on one elected piece of equipment
- Explain structure of framework for preventative maintenance program
- Analyze information and provide a method of resolution on one job task report
- Provide a competent solution to one area where improvement can be made
- Demonstrate proper techniques in Ergonomics on moving objects/equipment
- Provide an inspection report on one vital Re-gen Equipment
- Trouble shoot equipment - explain steps in analyzing information and evaluating results
- Provide a basic asset inventory sheet for building equipment
- Provide a spread sheet on equipment, inventory controls
- Hydraulics/Pneumatics - Provide a Understanding Ultrasound Tank systems, it major components interlinked
- Industrial Plant Benchwork
- Tool Usages, Identifiers - Identify and use of basic hand tools/wrenches for benchwork
- Tool Usages, Identifiers - Identify layout tools and equipment including: scribe, center punch, surface plate, dividers, caliper, scale, layout dye
- Tool Usages, Identifiers - Demonstrate/layout the location of holes for gaskets/surfaces to specified tolerances
- Industrial Electrical
- Circuits - Motors - Controls - Perform wiring connection, receptacles, lighting system on low voltage circuit
- Circuits - Motors - Controls - Install/run basic new wiring & conduits, repair old wiring
- Circuits - Motors - Controls - Identify the various circuit, voltage routes, transformers on site
- Circuits - Motors - Controls - Identify the electrical origins/circuits of buildings on site
- Circuits - Motors - Controls - Use electrical meters for trouble shooting & repairing electrical systems
- Circuits - Motors - Controls - Perform uses of various electrical hand tools, meters
- Circuits - Motors - Controls - Explain principals of grounding techniques
- Circuits - Motors - Controls - Provide examples of AC/DC circuit, identifiable equipment here on site
- Circuits - Motors - Controls - Apply applications to VFD, where utilized, purposes, components
- Circuits - Motors - Controls - Identify motors where applicable for equipment
- Circuits - Motors - Controls - Demonstrate motor functions, currents, hp on associated equipment on site
- Circuits - Motors - Controls - Provide examples of motor control circuits, systems at facility - overview
- Circuits - Motors - Controls - Demonstrate the motor control cabinet locations / to which equipment
- Circuits - Motors - Controls - Understanding of basic electrical drawings
- Circuits - Motors - Controls - Explain different wires, sizes, uses for plant
- Industrial Plant - Repairing, Maintaining, Troubleshooting Equipment
- Pumps / Valve / Piping Systems - Explain fundamentals/types of pumps
- Pumps / Valve / Piping Systems - Trouble shoot a pump failure, provide a report to supervisor
- Pumps / Valve / Piping Systems - Identify and provide the instruction manual for one critical piece of equipment
- Pumps / Valve / Piping Systems - Demonstrate pump parts/internal/sealing systems understanding
- Pumps / Valve / Piping Systems - Identify cause and effects of pump failure in production tanks
- Pumps / Valve / Piping Systems - Provide a basic lay-out of all pumps locations at facility
- Pumps / Valve / Piping Systems - Rebuild a pump - breakdown, rebuild with appropriate parts - provide a cause-remedy sheet
- Pumps / Valve / Piping Systems - Provide bearing/types and applications
- Pumps / Valve / Piping Systems - Provide the types of valves and identify their functions at the facility
- Pumps / Valve / Piping Systems - Rebuild 3 different types of valves. Provide a cause-remedy sheet of maintenance
- Pumps / Valve / Piping Systems - Explain pipe principals as pertaining to pump flows. T net head, distances, sizing
- Pumps / Valve / Piping Systems - Describe piping materials. List materials used with-in the plant
- Pumps / Valve / Piping Systems - Quantify how to measure piping/versus tubing, thickness, schedules
- Pumps / Valve / Piping Systems - Identify the plants piping & auxiliaries - hangers, supports
- Pumps / Valve / Piping Systems - Complete a pipe failure analysis, diagnose pre-pair a cause and effect report
- Pumps / Valve / Piping Systems - Boiler, process aux. equipment
- Pumps / Valve / Piping Systems - Work on Pm's repairs as required
- Pumps / Valve / Piping Systems - Work on all auxiliary equipment associated with boiler, DA tank, headers
- Pumps / Valve / Piping Systems - Re-pack a steam valve, select proper packing
- Pumps / Valve / Piping Systems - Identify steam traps, nozzles, drains
- Air Compressors & Components
- Demonstrate a knowledge of compressed air system
- Provide & assist in a PM data sheet (filled-out) for each compressor
- Identify cause and effect report for a compressor failure
- Identify the major components on our air compressor/dryers
- Locate and replace particulate filters in the plant system
- Ovens
- Perform Pm's on pre-drying and calcination ovens
- Identify gas trains, valves, and components on ovens
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