Industrial Electricity and Repair
Competency-based
ONET: 49-9041.00
2
Years
120
Skills
1080h
Related instructions
Classroom instruction topics
- AC/DC Circuits
- Motor Controls I
- Industrial Computer Techniques
- Hydraulics & Pneumatics
- Robotics & Automated Control I
- Hand Tool Operations
- Industrial Safety
- Mechanical Power Applications
- Contemporary Mathematics
- Programmable Controllers
- Statistical Process Control
- Electronics Devices I
- Professional Communications
- Industrial Print Reading
- Introduction to Process Control
- Electricity & Automation
- DC/AC Drives
- Programmable Controllers Applications
- Human Thought & Learning
- Basic Economics OR Social/Behavioral Science
- Robotics & Automated Control II
- Technical Troubleshooting
- Technology & Society
- Elective
On-the-job training
- Insuring Shop Safety
- Demonstrate familiarity with the operating manual and safety instructions for commonly used power tools, applicable OSHA industrial shop safety requirements and compliance with company safety practices and procedures.
- Demonstrate understanding of built-in safety devices such as interlocks and limit switches on commonly used power tools.
- Demonstrate proper use of personal protection devices such as safety glasses, hard hats, safety shoes and hearing protection.
- Insuring that power tools are secured properly before start-up
- Checking safety devices (covers, guards, limit switches, etc) are in place and functioning properly prior to operating machine
- Observing safe and proper environmental handling of stock materials and fluids such as oil & coolants
- Maintaining clean, neat and safe work area
- Demonstrate knowledge and proper application of hazardous energy lockout/tag out procedures
- Hazardous waste disposal procedures Familiarization with emergency response & fire safety
- Administration
- Familiar with procedures for clocking in/out and time cards
- Document used material, spare parts, working time, project steps
- Spare & replacement parts –look up in Avante, requesting parts and putting parts back to stock.
- Quality Management - Reporting and writing up quality issues
- Equipment Operation and General Troubleshooting
- Cranes / Hoists
- Forklifts
- General Maintenance and Familiarization
- Proper use of hand tools.
- Proper use of power tools.
- Industrial Electricity/Power Distribution
- Familiar with Electrical Safe Work Practices.
- Knows what power supplies are needed to operate different components on machines and how to adjust and trouble shoot.
- Operational and Technical Communications
- Read and evaluate manuals, and company internal papers, handbooks and instruction manuals
- Read and apply different types of drawings & diagrams
- Read, evaluate and apply job-related national and international regulations and other technical information
- Apply standard software, especially communication-, text-, spreadsheet-, graphic- and planning software
- Save, archive, and maintain data; search data bases
- Use and apply strategies to solve conflicts considering people's different cultural background
- Visualize data, draw graphics, and present different types of issues
- Put together and modify different system documentations and manuals
- Plan and Organize work
- Plan tasks in a team setting, considering individual's talents and cultural singularity
- Offer additional productivity to the customer
- Make sure deadlines can be met, inform the customer in case of problems, and be able to offer solutions to solve the problem
- Do quality control and document
- Document used material, spare parts, working time, project steps and write down post calculations
- Adjust planning and executing orders together with customers and vendors
- Make proposals to improve work cycles and collaborate with project planning
- Put together, check and evaluate different work results; calculate cost and earnings.
- Assemble and Install - Basic
- Check the order and compare with real situation
- Evaluate current supply, plan modifications
- Define circuits and safety precautions
- Establish circuits placement of electronic devices under the aspect of their electromagnetic compatibility
- Check the ground to fix anchors
- Handle different materials by sawing, drilling, countersinking, threading, as well as create connections
- Assemble different types of casings
- Disassemble and assemble assembly groups, exchange damaged parts
- Choose proper wiring and wire assembly groups and devices
- Choose and assemble distribution boards, switches, cables, and plug connections
- Process circuits with different connection techniques
- Measure and Analyze - Basics
- Choose measurement method and devices
- Measure, evaluate, and calculate electrical parameters
- Check specifications and functions of components and assembly groups
- Analyze control groups especially with logical basic functions
- Check signals and cutting points
- Check and adjust sensors, especially for temperature, light, and motion
- Check and evaluate functions according to instrumentation and control
- Assemble and Test - Basics
- Pay attention to safety regulations while working with electric devices
- Check rooms for special safety requirements
- Visual check to make sure no direct contact happens
- Measure and evaluate different types of resistances
- Check efficacy of safety measures by indirect touching (i.e. with error current devices)
- Document the testing
- Visual check and test of mechanical safety measures
- Follow fire protection rules
- Position and connect equipment
- Configure and adjust equipment
- Plan, execute, and document maintenance and inspection work
- Plan and execute the change for the newest software version under consideration of operational sequences given by customers
- Assemble and Install - Advanced
- Position, adjust, fix, & secure equipment
- Fix protection equipment, cover and isolation
- Chose and install cables for energy, communication and high frequency
- Fix and connect earthing equipment and lightning protection
- Build in, connect and label components for lightning protection and over current protection
- Correct errors and document changes
- Assembly and Testing - Advanced
- Analyze process
- Check and adjust sensors and actuators
- Build in, wire and label equipment for instrumentation and control
- Check and evaluate instrumentation and control
- Conceptual Design of Systems
- Distinguish structure and capabilities of automation technology systems
- Measure automation technology systems as well as their interfaces and standards
- Evaluate technological connections of process technology
- Check customer's automation technology systems concerning functionality, regulations, future viability, energy efficiency, and possible energy savings
- Choose hard and software, conceptualize desktop and user friendly software solutions
- Check requirements for automation technology systems, plan enhancements of existing systems, develop and evaluate different types of solutions
- Plan automation technology systems and choose system components
- Document and present the work that has to be done
- Implement electric, pneumatic, and hydraulic engines
- Consider safety issues
- Install and Power Up
- Install data networks and their active components
- Install sensors, processors, actuators, converter, and control equipment
- Install machine and process controls
- Install analog and programmable sensor systems
- Assemble power engines and install the corresponding instrumentation and control
- Embed visualization technique
- Install monitoring and surveillance technology
- Implement measurement and control technology
- Analyze and evaluate data transfer, test and adapt interfaces
- Install network systems and drivers for hardware components, fit them into systems and start them running
- Start running analog and programmable sensor systems
- Start running subsystems, implement subsystems into complex systems and provide test certificate
- Configuration and programming
- Enter parameters and change control programs
- Monitor program sequence, determine and fix errors
- Configure machine and process control
- Optimize instrumentation and control
- Test and Maintain Systems
- Run test programs, document and evaluate test results
- Check signals at cutting points, run network specific tests, fix and document errors
- Apply diagnostic systems
- Update software
- Isolate possible errors by interviewing customers
- Troubleshoot complex automation technology systems
- Localize and analyze wire assembly groups and devices
- Conduct repeated inspections
- Conduct maintenance work
- Identify contaminated components and devices and dispose of the m properly
- Service
- Check equipment, adjust and start running customized
- Collect error messages, ask user and give possible solutions
- Give technical support to user questions
- Conduct remote diagnosis and remote service
- Document the service feature
- Apply trouble shooting systematically
- Repair electronic devices under the aspect of their electromagnetic compatibility
- Conduct and protocol a technical check
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