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Challenge Manufacturing
Tool and Die Maker, Plant 4
Hour-based
ONET: 51-4111.00
4
Years
594h
Related instructions
8000h
On-the-job training
Classroom instruction topics
Technical Math
Advanced Technical Math
Machine Trades Blueprint Reading
Advanced Blueprint Reading
Die Design
Metallurgy
Theory of Machine Shop
Machinery Handbook
Advanced Die Design
Gas Tungsten Arc Welding/TIG Welding
CNC & NC Programming
Quality Assurance
On-the-job training
Conduct test runs of completed tools or dies to ensure that parts meet specifications; make adjustments as necessary
Cut and shape blocks or blanks with saw to length or shape using saws, shear, rules and other hand tools
File grind and shim and adjust blocks to fit together properly
Inspect dies for smoothness, contour, and defects
Position and secure machined parts on surface plates or worktables using hoists, vises, v-blocks or angle plates
Measure and mark blocks for machining, using height gage, scribe, and rulers
Select metals to be used for; blocks, trims, forms, pads, etc. to be used in die
Smooth and polish flat and contour surfaces using power grinders, and hand abrasives
Verify and measure blocks with accuracy and consistency with measuring equipment
Read and understand Blue Prints and CAD data. Build blocks off from prints and CAD data
Set pyrometer controls for heat-treating furnaces, to heat treat or temper steel for welding
Verify dimensions and alignment, clearances, using feeler gages, blocks, lead or any other form of verification to ensure die quality
Set up and verify sensors for in-die protection
Set up and run surface grinder, mill, drill press, or any other shop equipment
Obtain and maintain a hi-lo and crane license to use to move dies, blocks, equipment around
Troubleshoot and adjust tooling in press
P.M dies from start to finish
Weld mild and tempered steel using MIG and TIG welding applications
House keeping washing dies, machines, and keeping the overall cleanliness of work area
Misc. (things that are out of scope of list)
Set up and operate CNC machines. Must be able to program and run machine
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Program:
Challenge Manufacturing
Website:
https://www.challenge-mfg.com
Industries:
Construction
Manufacturing
Other Services (Except Public Administration)
Wholesale Trade
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