Challenge Manufacturing

On-the-job Training

• Conduct test runs of completed tools or dies to ensure that parts meet specifications; make adjustments as necessary
• Cut and shape blocks or blanks with saw to length or shape using saws, shear, rules and other hand tools
• File grind and shim and adjust blocks to fit together properly
• Inspect dies for smoothness, contour, and defects
• Position and secure machined parts on surface plates or worktables using hoists, vises, v-blocks or angle plates
• Measure and mark blocks for machining, using height gage, scribe, and rulers
• Select metals to be used for; blocks, trims, forms, pads, etc. to be used in die
• Set up and operate CNC machines. Must be able to program and run machine.
• Smooth and polish flat and contour surfaces using power grinders, and hand abrasives
• Verify and measure blocks with accuracy and consistency with measuring equipment
• Read and understand Blue Prints and CAD data. Build blocks off from prints and CAD data
• Verify dimensions and alignment, clearances, using feeler gages, blocks, lead or any other form of verification to ensure die quality
• Set pyrometer controls for heat-treating furnaces, to heat treat or temper steel for welding
• Set up and verify sensors for in-die protection
• Set up and run surface grinder, mill, drill press, or any other shop equipment
• Obtain and maintain a hi-lo and crane license to use to move dies, blocks, equipment around
• Troubleshoot and adjust tooling in press
• P.M dies from start to finish
• Weld mild and tempered steel using MIG and TIG welding applications
• House keeping washing dies, machines, and keeping the overall cleanliness of work area
• Misc. (Things that are out of scope of list)
• Build a block to print dimensions in a designated amount of time